Custom Molex 78172 Pico-EZmate Receptacle Wire Harness

We manufacture high-precision wire harnesses using Molex 78172 Pico-EZmate crimp housing connectors (1.2mm pitch), available in 2-pin to 7-pin configurations. Designed for ultra-compact electronics, these harnesses support fine wire gauges (28AWG and 30AWG) with custom lengths from 50mm to 1000mm, ensuring reliable performance in space-constrained applications.

Key Features:
✔ Miniature Connectors: Includes references 781720002 (2-pin) to 781720411 (7-pin)
✔ Ultra-Fine Wires: 28AWG to 30AWG for high-density PCB connections
✔ Custom Lengths: 50mm to 1000mm for flexible integration
✔ Low-Profile Design: Ideal for wearables, medical devices, and micro-electronics

Manufacturing & Quality:
Our state-of-the-art facility utilizes:

• Automated crimping and termination for micron-level precision

• Micro-soldering and adhesive bonding for secure connections

• 100% electrical testing and mechanical inspection

Rigorous Quality Control:

• Continuity and insulation resistance checks

• Micro-pull force testing for wire retention

• Environmental stress testing (temperature, vibration)

Perfect for hearing aids, endoscopic cameras, micro-sensors, and ultra-thin consumer electronics, our Pico-EZmate harnesses deliver reliable signal integrity in the tightest spaces. With rapid prototyping and scalable production, we provide custom solutions that meet your exact specifications.

Engineered for micro-scale reliability – contact us for your ultra-miniature connectivity needs.